MITSUBISHI ELECTRIC Changes for the Better
DEEN
EN
GermanEnglish
Robotronic LP Banner
Factory Automation

Palletizing Solutions for Pharmaceutical End-of-Line Processes

Contents

Compact palletizing for vials and pre-filled syringes.

Mehr Pharma-Produktion auf kleiner Fläche

Limited cleanroom space, sensitive primary packaging, and increasing performance requirements place high demands on automation.

The solution jointly developed by Robotronic and Mitsubishi Electric palletizes tubs containing nested pre-filled syringes, vials, or cartridges onto 1200 × 800 mm pallets with high precision and gentle product handling. A wide range of tub, nest, and product formats can be processed.

The cell combines:

  • Two MELFA FR industrial robots
  • SoftTouch technology
  • Compliance Control
  • Integrated servo, control, and drive technology

    Why automated palletizing?

    Higher Throughput with a Minimal Footprint

    In pharmaceutical production, available cleanroom space is often limited. The compact robotic cell palletizes up to 10 tubs per minute within a footprint of just 1,500 × 1,300 mm. Depending on the nest configuration, this corresponds to a throughput of up to 1,600 primary packaging units per minute. This enables high production output while minimizing the required floor space.

    Gentle Handling of Sensitive Primary Packaging

    Pre-filled syringes, vials, and cartridges made of glass or plastic require exceptionally careful handling. The precise interaction between the MELFA FR robots and Robotronic SoftTouch technology ensures controlled picking, movement, and placement of the tubs. Mechanical stress is minimized, and the tubs are positioned on the pallet with a high degree of repeatability and accuracy.

    Integrated Automation from a Single Source

    Robotics, control systems, drive technology, and the operator interface are seamlessly integrated within a single automation platform. This simplifies system integration and enables coordinated motion control, transparent diagnostics, and efficient maintenance.

    Solution Architecture

    FeatureSpecificationYour Benefit
    Footprint1500 x 1300 mmMore production capacity within the same floor space
    Pallet Format1200 x 800 mm Optimal utilization of available space
    RobotMELFA FR-SeriesMaximum precision and reliable product handling 
    Number of robots2 High performance and productivity in a compact footprint
    Bis zu 1600 products/minMaximale Produktivität und hoher Durchsatz (10 TUBs/Min)
    ThroughputUp to 1600 products/minMaximum productivity and high throughput (up to 10 tubs/min)
    Product HandlingSoftTouch & Compliance ControlGentle motion control to minimize the risk of glass breakage
    DesignGMP-compliant Supports regulatory and quality requirements
    • MELFA FR Robots: High-precision 6-axis robots designed for handling and palletizing applications.
    • SoftTouch Technology: Supports controlled gripping forces when handling sensitive pharmaceutical components.
    • Compliance Control: Enables delicate gripping and precise positioning while reducing mechanical stress on products.
    • Mitsubishi Electric Automation Platform: Seamless integration of robotics, PLCs, servo systems, and HMI within a single automation environment.

    Benefits for pharmaceutical manufacturers

    Higher productivity

    Automated processes enable consistently high performance across multiple shifts and reduce bottlenecks at the end of the production line.

    Gentle product handling

    SoftTouch and Compliance Control technologies minimize glass breakage and ensure the safe handling of sensitive products.

    Maximum process reliability

    Reproducible processes and precise motion control support consistent quality and stable production results.

    Compact integration

    With a footprint of just 1500 × 1300 mm, the solution can be easily integrated into existing production lines and cleanroom environments. Its compact design helps conserve valuable production space.

    Proven automation for pharmaceutical applications

    Learn how modern robotics and integrated automation help make pharmaceutical production processes more efficient, reproducible, and space-saving.

    Common questions

    Is the solution suitable for my application?

    Die Lösung ist geeignet für: 

    • Vials
    • Fertigspritzen
    • Diagnostikprodukte
    • Parenteralia
    • Weitere sensible Pharma-Produkte entwickelt.
    Is the solution GMP-compliant?

    Ja. Die Anlage wurde für die Anforderungen regulierter Pharmaumgebungen entwickelt und unterstützt GMP-orientierte Prozesse.

    What production throughput is possible?

    Im Referenzprojekt werden bis zu 600 Produkte pro Minute verarbeitet.

    Is the solution scalable?

    Ja. Die Architektur ermöglicht die Anpassung an neue Produkte und Produktionsanforderungen.

    Ready to increase output while reducing floor space?

    Learn how modern robotics can make your pharmaceutical production more efficient while meeting the highest quality and safety standards.

    • Personalized consultation
    • Detailed technical information
    • Evaluation of your application
    The fields marked by a * are mandatory.
    • Home
    • Palletizing Solutions for Pharmaceutical End-of-Line Processes
    Follow us
    tm
    © Mitsubishi Electric Europe B.V.